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FLUX CORED WIRES

Flux Cored Wires are self-shielded wires that find usage in providing single as well as multi-pass welding. The welding support can be provided on mild as well as medium and high tensile steels in all positions including in vertical up and overhead choices. Further, the deposit also works suitably as buffer under higher hardness deposits, thus making these ideally suited for on-site welding. These can be run on constant current flux cored arc welding wire feeders as well as in MIG machines.


Coming with alloy base of Fe, C, Mn, some of its special features include:
  • Do not require shielding gas
  • Finding suitability for flat as well as drooping power sources

Applications:
  • Maintenance and repair of field equipment
  • In joining of MS & carbon manganese steel as well as cast & forged steel components
  • Suitable for providing site welding support to general and structural steel work
  • Prior to hard facing, these are suitable for buffering difficult positions at high deposition rates




CARBON STEEL ELECTRODES

Carbon Steel Electrodes are designed for extracting maximum weld quality and provide superior usage support for different welding types including axial spray, spray transfer, globular welding. Also suitable for welding steel using light mill scale, the presence of quick arc with no undercut also provides for easy machine-ability.


These electrodes are also suitable for wet as well as oily conditions with the weld delivering excellent appearance, while maintaining high weld strength. These are also capable of stopping leakage of water from pipe lines without the need of their shutting down.


Features:
  • Suitable for fabrication of thin/medium/heavy gauge mild steel
  • Suitable for machine parts as well as for sheets, angle iron, pipes, plates
  • Suitable for filling holes as well as for building worn & over-machined surface
  • Perfect for applications needing short, intermittent or spot welds
  • Featuring superior spatter control
  • Provides for superior arc-starting characteristics that allows for longer contact tip life

Applications:
  • Automatic/semi-automatic welding processes
  • Single/multi-pass weld applications
  • For structural steel and steel buildings
  • For pipe welding

Available Choices:

LOW ALLOY STEEL ELECTRODES

Low Alloy Steel Electrode provides superior deposit strength in welded as well as stress relieved conditions and as these contain high level of manganese & silicon, these are able to offer not only superior wetting but also provide safeguard from possibilities of scaling. Some of the main areas where these find usage in include for building construction, bridges, platforms and other areas.


Features:
  • Used for higher strength as well as service environment having both high as well as low temperatures
  • Comprise chromium, molybdenum, carbon, manganese, nickel and others as alloying elements for providing superior welds
  • Having high creep resistance that makes these suitable for moderately high temperatures

Available Choices:

STAINLESS STEEL ELECTRODES - FLUX CORED WIRES

Stainless Steel Electrodes features thermal expansion coefficient greater than carbon steel and for this the electrodes are used to provide weld at lowest current that also helps in minimizing warping specially on sheet metal. Providing complete fusion between wire and base plate, the lower thermal conductivity ensures the welding process does not require much current for achieving complete fusion as heat is not pulled away from weld zone rapidly. Further, the weld provided is also corrosion resistant and does not rust like carbon steel.


Features:
  • Provides for superior feeding through optimized mechanical properties of wires
  • Provides for clean surface quality as well as narrow production tolerances on wire diameters
  • Optimized chemical composition that delivers excellent weld-ability

Available Choices:

HARDFACING ELECTRODES

Hardfacing Electrodes assist in providing deposits with superior wear resistance as well as hardness that is much enhanced in comparison of chromium carbide. The absence of chromium in welding wire also helps in bringing reduction in emission of hexavalent chromium during welding process, thus providing wear-resistant overlay especially for applications where hexavalent chromium present in welding fumes cannot be reduced through involved working process.


Designed for open arc welding, these also do not need gas shielding, thus providing vital safety during usage in field areas. Its usage also support in extending service life of industrial components.


Brand:

METAL CORED WIRE

Metal Cored Wire come in same strength and chemical compositions as solid MIG wires. Here, the outer metallic sheath helps in conducting electrical current for welding and the fabricated, composite nature of cored wires enhances the current carrying density as well as in improving of deposition rates.


Further, with internal components of metal cored wires comprising silicon, alloys, manganese, iron power as well as arc stabilizers like sodium & potassium, these wires assist in providing superior benefits of formulating alloy compositions for specific applications in small batches. These also have low spatter levels and slag volume with superior deposition efficiencies.

Applications:
  • Crane, structural & heavy fabrication
  • Power generation

Available Choices:



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